HS2 team starts on UK’s first double composite viaduct – video

Aaron Morby 2 years ago
Share

The first of 38 French-made steel beams that will be used to construct the UK’s first ‘double composite’ structure viaduct have arrived at HS2’s Wendover Dean site in Buckinghamshire.

Manufactured by Eiffage Metal, 560 miles away from the Buckinghamshire site at a specialist facility in France, each of the 25m long steel beams are being transported on the back of extra-long lorries with special traffic management teams.

Engineers have come up with the innovative design to create a lower carbon structure than traditional designs.

Instead of using solid pre-stressed concrete beams to form the bridge spans, the viaduct will use two steel beams sandwiched between two layers of reinforced concrete to create a lightweight and super strong hollow span.

The double composite approach is stronger allowing project engineers to save an estimated 7,433 tonnes of embodied carbon through the use of less material.

This is the equivalent of someone taking 20,500 return flights from London to Edinburgh.

Once the rest of the 40 tonnes beams have completed their long journey to site, the beams will be welded together to form the 450m-long viaduct.

As well as manufacturing the steel, Eiffage Metal will also be leading on the installation of the beams

Over the summer, HS2 main works contractor, EKFB – a team made up of Eiffage, Kier, Ferrovial Construction and BAM Nuttall – will weld the beams together for the first of five 90m long spans.

Pre-cast concrete sections will then be added to form slender box-like structures. These will then be slowly pushed out from the north abutment onto each of the concrete piers later this year.

Wendover Dean viaduct piers under construction ahead of the first bridge deck launch

EKFB worked with their design partner, ASC  – a joint venture between Arcadis, Setec and COWI – and specialist architects Moxon on the ‘double composite’ approach which was inspired by structures on the French high speed TGV network.

Senior EKFB engineer James Collings said: ‘There’s been a tremendous amount of effort put in to get to this stage of construction, including an extensive earthworks and utilities programme and beam delivery is a key milestone for the team.

“As momentum gathers pace and we continue our preparations for the bridge deck launch, it’s great to see these steels on site, ready for the next phase of build. We’re starting to see the viaduct emerge from its foundations and start to take shape above ground.”

Latest news

Buyers flag fears over civil engineering slowdown

All sectors in reverse during "challenging" March
1 day ago

Torsion and Khalbros to build new Leeds £1bn neighbourhood

Eastgate Quarter site acquired from Hammerson
2 days ago

Winners named for £380m Scottish council housing upkeep deal

PfH Scotland names 38 firms for social housing landlord deal
1 day ago

Kier wins first phase of £700m Warwick Uni campus build

Firm to start work on science and engineering precinct last this year
2 days ago

JCB to double size of US factory in wake of Trump tariffs

$500m Texas factory under construction to expand to 1m sq ft
2 days ago

Green light for £2.4bn Luton Airport expansion

Government go-ahead to transform airport
2 days ago

Mivan looks to boost supply chain network

Subcontractors and suppliers invited to meet the buyer event: Book places now
1 day ago

Diversification pays off for concrete frame specialist Statom

Strong results as £180m turnover firm expands into infrastructure sector
2 days ago

Cardo in talks to buy Breyer roofing arm

More than 100 jobs could be saved at Breyer Roofing
2 days ago

Quartet win £750m Wales & Western railway deal

Network Rail confirms partners for Reactive and Minor Works framework
2 days ago

Plans in for £350m London Bridge life sciences hub

Snowsfields Quarter will consist of three buildings containing labs
2 days ago

Surging labour costs push tender price forecast up

Pick-up in tender prices despite weak growth
2 days ago

Permasteelisa wins cladding deal on Multiplex city tower

Facade specialist wins work on Fenchurch Street ‘hanging gardens’ tower
2 days ago

Wates wins fit-out for Manchester First Street Hub

Smartspace arm secures another Government hub deal
3 days ago

Peel Ports reveals winners for £750m framework

18 firms win places on deal: Full list
3 days ago

Big trade names dropped in M Group rebrand

Acquisitive group formed from Morrison Utility services in 2016
3 days ago

Breyer Group files administration notice

Staff hope rival firm could buy assets and save jobs
3 days ago

Former Severfield director takes helm at Embrace Steel

New CEO Martin Kelly aims to step up expansion of steelwork contractor
3 days ago

£302m upgrade funding awarded to FE colleges – list

Cash shared out between England’s 179 college groups
3 days ago

FK Facades thrives but construction arm hit by ISG row

Dispute with failed contractor costs specialist £5.5m
3 days ago

Galliford Try gets go-ahead for Milton Keynes PRS tower

33-storey tower needs gateway 2 approval before work can start
4 days ago

Small house builders get £150m funding for green homes

Developers will have to meet-up to ten new criteria to benefit from interest rate discounts
3 days ago

Lendlease Construction renamed Bovis

US private equity firm completes £35m purchase of UK contracting business and rebrands
4 days ago

Breyer Group battles for survival as rivals circle

Housing maintenance firm fights three winding up petitions in a month
4 days ago

Careys facing £2.4m claim by developer over demolition cartel

Giant Hong Kong developer claims it was overcharged on Lots Road Power Station job
4 days ago

Multiplex profit drops a third as revenue rises to £780m

Spate of new orders sets contractor up for three years of work
4 days ago

Galliford Try and Breheny land latest Sizewell C road deals

More infrastructure deals for new nuclear power station
5 days ago

Worker trapped in collapsed septic tank pit

Contractor and director fined after worker suffers multiple fractures
4 days ago

Homes England buys stalled Broad Marsh site

Demolition to finally be completed as developer hunt begins
5 days ago

Vistry go-ahead for 353 homes at Rochester Riverside

Work to start on next phase of Kent town regeneration at end of this year
5 days ago

Contractor services