HS2 viaducts show future for low-carbon crossings

Grant Prior 12 months ago
Share

Designers and engineers working on five key HS2 viaducts have succeeded in cutting their carbon footprint by up to two thirds by adopting an innovative ‘double composite’ structure which uses significantly less concrete and steel than a more traditional design.

The news comes as HS2 engineers at Westbury on the Buckinghamshire/Oxfordshire border began carefully sliding the second of the new viaduct decks into position.

The team rolled out the more efficient design to four viaducts in Buckinghamshire, Oxfordshire and West Northants following the early success of HS2’s first double composite viaduct at nearby Wendover Dean. The approach built on lessons learnt from European high speed rail projects.

Single composite structures, where steel beams support a reinforced concrete deck between the viaduct piers, are common across the UK. But by adding a concrete bottom to form a hollow box-like structure, the double composite approach becomes far more efficient, allowing the overall thickness of the concrete and steel to be reduced.

This move helped the design team cut the amount of embedded carbon in the five viaducts – at Westbury, Turweston, Wendover, Small Dean and Lower Thorpe – by between 52 and 66%.

All the viaducts were designed by HS2’s main works contractor EKFB, a team made up of Eiffage, Kier, Ferrovial Construction and BAM Nuttall – working with ASC (a joint venture between Arcadis, Setec and COWI) and architects Moxon.

HS2 Ltd’s Head of Civil Structures, Tomas Garcia, said: “The double composite approach – which combines the strength of steel in tension and with concrete in compression – has huge potential to cut carbon in construction by enabling more efficient bridges.

“I look forward to seeing them completed and hope the lessons we have learnt can be successfully applied to other bridge projects across the UK.”

Jose Candel, EKFB’s Design Delivery Director commented: “The double composite design of this group of viaducts spanning Bucks and Northants, is exemplary here in the UK.

“The innovative deck consists of steel and concrete elements acting together to form a high-structural capacity, but lightweight hollow cross-section and we’re pleased to be able to apply this design concept to five structures across HS2’s central section.

“Its implementation has been possible thanks to multidisciplinary collaboration and partnership with the supply change such as Eiffage Metal, to achieve a design which fully integrates their know-how and the considerations of the construction process, which enables a high degree of off-site manufacturing.

“This industry-leading approach is innovating and paving the way for future infrastructure projects which will not only benefit on-site construction but supports EKFBs drive to reduce a huge amount of carbon in the process.”

Latest news

Planning Bill to have “seismic” impact on construction

Building-boosting reforms go before Parliament
14 hours ago

Man Utd confirm plan for £2bn ‘super-tent’ stadium

Club to press ahead with 100,000-seat 'Wembley of the North'
18 hours ago

Government spending keeps profits edging-up at Kier

91% of work now with public sector and regulated companies
21 hours ago

Costain on track for step change to 5% margin

Alex Vaughan says order book has jumped £1.5bn to £5.4bn
20 hours ago

Mace tops February contracts league

Confirmation of £300m London Victoria Street project lifts firm to pole position
20 hours ago

Wates raids Laing O’Rourke for new construction operations chief

George Mosey leaves Laing O'Rourke after 16 years
1 day ago

Travis Perkins CEO Pete Redfern steps down due to ill health

Redfern joined builders' merchant last year after 14 years at Taylor Wimpey
2 days ago

Morgan Sindall wins £61m Liverpool lab scheme

Construction to start this Autumn on latest Knowledge Quarter project
20 hours ago

Glencar to build timber-framed office block

Work to start next month on 79,200 sq ft scheme in Maidenhead
2 days ago

Shed specialist Marbank files administration notice

£67m turnover portal-framed building specialist files court notice
2 days ago

Birmingham council submits £1bn Druids Heath plan

High rise estate to be replaced by-3,500 home eco village
2 days ago

Cannabis farm gang posed as utilities contractor

Gang jailed for 28 years after diverting power to more than 100 cannabis farms
4 days ago

Firm fined after workers climb scaffold without ladder

HSE investigation prompted by death on Liverpool site
2 days ago

Clancy renews £250m Southern Water deal

Contractor vows to maximise value for money and minimise disruption
2 days ago

McLaren go-ahead for 314 flats Watford scheme

Police station and magistrates court to be demolished
2 days ago

Former Liverpool mayor charged in building contracts probe

Construction bosses also charged as part of Operation Aloft
5 days ago

Bidding to start for £700m Irish sea interconnector work

Work includes converter stations at Hunterston and Kilroot near Belfast
5 days ago

Muse to redevelop Durham County Hall HQ site

Morgan Sindall regen specialist seals another major development deal
5 days ago

Mace to transform Imperial College Great Hall

Work to start next month on ambitious refit
5 days ago

£100m plan to regenerate former Digbeth ironworks

Hartwell unveils 260,000 sq ft office and 240 homs plan
5 days ago

Legendre UK wins £21m London homes job for Clarion

Tower Hamlets building to be replaced due to building and fire safety issues
5 days ago

Construction buyers report fastest downturn since 2020

Double whammy of decreasing new orders and delayed projects
6 days ago

Bidders day for £15bn schools alliance framework

Online event to set out details of DfE alliancing framework procurement plan
6 days ago

MPs told safety regulator delays forcing industry job cuts

Industry chief warns housing select committee that BSR is now a main block on meeting housing targets
6 days ago

£600m delivery partner named for new hospital programme

Mace/T&T JV named programme delivery partner for £37bn new hospital plan
6 days ago

£230m Southampton waterfront scheme approved

Town Quay includes trio of 25 storey towers around new marina
6 days ago

Planning green light for £10bn Northumberland data centre

Blackstone-backed project will create 1,200 construction jobs
7 days ago

Bauhaus block above Southwark Station gets green light

Student accommodation and affordable housing scheme replaces original office plan
6 days ago

Police arrest plant hire fraud gang

Nine arrests after kit hired "with no intent of ever returning the machines"
7 days ago

Balfour Beatty boss Leo Quinn to step down

Group Chief Executive to be replaced by consultant AtkinsRéalis chief Philip Hoare
7 days ago

Contractor services