HS2 viaducts show future for low-carbon crossings

Grant Prior 10 months ago
Share

Designers and engineers working on five key HS2 viaducts have succeeded in cutting their carbon footprint by up to two thirds by adopting an innovative ‘double composite’ structure which uses significantly less concrete and steel than a more traditional design.

The news comes as HS2 engineers at Westbury on the Buckinghamshire/Oxfordshire border began carefully sliding the second of the new viaduct decks into position.

The team rolled out the more efficient design to four viaducts in Buckinghamshire, Oxfordshire and West Northants following the early success of HS2’s first double composite viaduct at nearby Wendover Dean. The approach built on lessons learnt from European high speed rail projects.

Single composite structures, where steel beams support a reinforced concrete deck between the viaduct piers, are common across the UK. But by adding a concrete bottom to form a hollow box-like structure, the double composite approach becomes far more efficient, allowing the overall thickness of the concrete and steel to be reduced.

This move helped the design team cut the amount of embedded carbon in the five viaducts – at Westbury, Turweston, Wendover, Small Dean and Lower Thorpe – by between 52 and 66%.

All the viaducts were designed by HS2’s main works contractor EKFB, a team made up of Eiffage, Kier, Ferrovial Construction and BAM Nuttall – working with ASC (a joint venture between Arcadis, Setec and COWI) and architects Moxon.

HS2 Ltd’s Head of Civil Structures, Tomas Garcia, said: “The double composite approach – which combines the strength of steel in tension and with concrete in compression – has huge potential to cut carbon in construction by enabling more efficient bridges.

“I look forward to seeing them completed and hope the lessons we have learnt can be successfully applied to other bridge projects across the UK.”

Jose Candel, EKFB’s Design Delivery Director commented: “The double composite design of this group of viaducts spanning Bucks and Northants, is exemplary here in the UK.

“The innovative deck consists of steel and concrete elements acting together to form a high-structural capacity, but lightweight hollow cross-section and we’re pleased to be able to apply this design concept to five structures across HS2’s central section.

“Its implementation has been possible thanks to multidisciplinary collaboration and partnership with the supply change such as Eiffage Metal, to achieve a design which fully integrates their know-how and the considerations of the construction process, which enables a high degree of off-site manufacturing.

“This industry-leading approach is innovating and paving the way for future infrastructure projects which will not only benefit on-site construction but supports EKFBs drive to reduce a huge amount of carbon in the process.”

Latest news

Morgan Sindall contracts league champion for second year

Kier ranks second in closely contested race between majors
19 hours ago

New Year layoffs as Scottish modular house builder collapses

East Ayrshire Connect Modular falls into administration
19 hours ago

Thames Water bidders day for £2.2bn reservoir scheme

Tenders to be invited in October for new Abingdon reservoir in Oxfordshire
19 hours ago

Buckingham Plant Hire quits heavy kit market

Firm to sell fleet and focus on lighter, sustainable plant
2 days ago

Clients ‘ignoring building safety’ reforms

Clients still subjecting contractors to aggressive and sub-economic pricing
18 hours ago

Castleforge plans expansion after £100m data centre deal

Investor moves into booming data centre market
18 hours ago

Construction output growth drops to six-month low

Subcontractor rates rise at fastest rate for 18 months
2 days ago

Suir Engineering swoops for Scottish M&E contractor

Irish M&E firm launches UK expansion with Taylor & Fraser acquisition
2 days ago

Aggregates supply firm files administration notice

Ashville Aggregates and Concrete operates across London and South East
2 days ago

Plans in for 44-storey Manchester resi tower

Developer Glenbrook to appoint contractor this year
3 days ago

Briggs & Forrester names new engineering services MD

Will Newman replaces Ian Lawrence who steps down after eight years
2 days ago

Morgan Sindall bags Salford Uni acoustics building

Planning submitted for Acoustics Building at Crescent Innovation area
2 days ago

Lambeth to release six sites for £250m homes plan

Call for development partner to deliver 450 mixed tenure homes
2 days ago

Adrian Speller joins brother as joint MD of Midlands builder

Speller Metcalfe boosts senior leadership team
3 days ago

Winner unveiled for £2.9bn aqueduct revamp

Construction costs for Haweswater Aqueduct rise to £2.9bn from £1.75bn
5 days ago

Fortem and Equans face fight for £3bn housing upkeep deal

Birmingham City Council aims to sign new 10-year deals for four regions
3 days ago

Lendlease strikes deal to sell UK construction arm for £35m

US private equity firm Atlas to finalise purchase deal by summer
7 days ago

Hercules to offload suction excavator arm

Fleet of 30 trucks generates around £5m revenue a year
3 days ago

Tarmac trials new technique to cut concrete road noise

Quieter trips for drivers and longer-lasting roads
3 days ago

HS2 set for “fundamental reset” to lower construction costs

New chief executive promises action after latest project update
1 week ago

Solar panel installer fined £120,000 after roof fall

Court hears how employee broke his leg in fall
7 days ago

Network Rail chief Andrew Haines knighted

Thin pickings for construction in this year's New Year Honours
1 week ago

Staff stunned as engineering consultancy Clarkebond closes

Firm was only bought three months ago by rival Independent Design House Group
2 weeks ago

Vistry issues third profit warning in three months

Profit expected to fall £50m below forecast due to delayed completions
2 weeks ago

Miller Homes buys St Modwen Homes for £215m

Scottish house builder snaps up £368m turnover rival
3 weeks ago

Keltbray fine increased to £18m after failed bid rigging appeal

Contractor loses penalty discount for settling with competition authorities
3 weeks ago

Luxury house builder goes under with 70 job losses

Octagon Developments in administration after 40 years in business
3 weeks ago

Top Ten best read stories of 2024

The biggest headlines of an eventful year. Have a good one and here's to a successful 2025
3 weeks ago

BAM Nuttall fined £800,000 after concrete skip tragedy

Young labourer killed by falling bale arm
3 weeks ago

Keltbray infrastructure business reveals new name

AUREOS means "new dawn" after private equity acquisition
3 weeks ago

Contractor services