Severfield welding crisis hits five National Highways bridges

Aaron Morby 5 months ago
Share

The full extent of the welding problems impacting both HS2 and National Highways bridges is emerging in the wake of steelwork contractor Severfield laying bare production problems.

HS2 Curzon approach viaduct steel support tripods impacted by welding problems
HS2 Curzon approach viaduct steel support tripods impacted by welding problems

The Enquirer can reveal five road bridges are now known to be suffering from defective welding in addition to the nine bridge structures impacted on HS2.

While both HS2 and National Highways are refusing to name the specific bridges and structures impacted, weight restrictions have been applied to several affected roads bridges while investigations and testing take place.

A National Highways spokesperson said: “We are carrying out targeted inspections on a small number of bridges to rule out any potential issues.

“These bridges remain safe to use. For any abnormal load movements, we have put restrictions in place as a precaution while we assess whether any further strengthening measures may be required.”

CGI of finished Birmingham approach viaduct and the steel support tripods

On HS2, the problem steelwork is clustered mainly on the key main approach viaducts to the flagship Curzon Street station in Birmingham. These are still under construction.

They are being delivered by main works contractor Balfour Beatty Vinci joint venture using Severfield to deliver corten steel structures, some of which are also due to be delivered by Portuguese steelwork specialist Martifer, which is not implicated in quality concerns.

Three of the nine affected bridges built for HS2 – two rail bridges and one road bridge – are currently in use.

Completed HS2 viaducts impacted


Duddeston Mill Road bridge, Birmingham – main works contractor BBV

Princes Risborough to Aylesbury rail bridge in Buckinghamshire which Carries Chiltern main line over HS2 – EKFB

Chiltern Line bridge in Buckinghamshire

Harvil Road bridge, Hillingdon. Road bridge over Chiltern Line for main works contractor SCS.

It is understood that the spotlight is on the integrity of client-specified full penetration butt welds on fabricated steelwork.

It is also believed the material impacted is weathering Corten steel which requires specialist welding wire or gas.

BBV is now understood to be seeking to employ a third-party firm to provide welding inspections for the both factory and onsite fabrication of key steel structures as part of the HS2 Curzon Approach Viaducts project moving forward.

The assets to be inspected going into construction are Saltley Canal Under Bridge, Lawley Middleway and Curzon 3 Tripods, supplied by Severfield UK and the Duddeston Junction Viaduct and Curzon 2 section to be supplied by Martifer.

So far Severfield has spent £7.1m on testing and remedial works and expects to incur a further £13.3m cost on eight of the projects.

Severfield added that it still needed to agree solutions on four of the remaining structures where weld testing is ongoing.

Yesterday Severfield said it would be pursuing all potential recoveries from third parties, including insurance.

 

Latest news

Crashed M&E contractor TNA owed supply chain £7m

Sister company buys assets including company vans
1 hour ago

Renaker eyes bumper 2025 despite Gateway 2 concern

Strong construction pipeline to support another record year
39 minutes ago

Wessex Water picks civils firms for £65m framework

Over 40 smaller firms will support AMP8 civils spending programme
1 hour ago

Green light for nearly 400 flats at Leeds scheme

Three blocks up to 18 storeys approved at Armley Road
42 minutes ago

Subcontractors wanted across South London

Work up for grabs from main contractors and clients: Register now for Constructionline event
1 hour ago

Heavy lorry ban on Severn Bridge as cables deteriorate

Crossing "not designed and built for today’s levels or weight of traffic"
1 hour ago

Muse submits Oldham town centre regeneration plan

Plan advances for six sites to deliver 2000 homes, an hotel and office space
3 days ago

Construction returns to growth after two tough months

Concern grows Trump turmoil is spooking property investors
3 days ago

Skanska wins £43m Clifton Bridge deal

Contractors says scheme is a "complex project that will be delivered to tight timescales"
3 days ago

Green light for 44-storey Manchester resi tower

Developer Glenbrook to start hunt for main contractor
4 days ago

Ten win £670m Network Rail eastern region small works deal

CK Rail, QTS, Colt and Construction Marine pick up two lots
4 days ago

Mears aims to dominate in compliance and housing upkeep

Firm hails 100% rebid success on a slew of major contract renewals
4 days ago

Investigation after two track workers hit by wagon

Accident in Glasgow during engineering possession
3 days ago

Durkan finance chief joins house builder Thakeham

Paul Kimber confirmed as new Chief Financial Officer
3 days ago

Water win sees Mott MacDonald Bentley hunt for new staff

Recruitment event for the South of England: Register now
4 days ago

Labour master VAT fraudsters target subcontractors

Tax authorities looking to clamp down on payroll fraud
4 days ago

Domis to start this year on £350m Nobu towers

Developer Salboy gains planning for Viadux second phase in Manchester
3 days ago

Phoenix ME rides out ISG collapse with record 74% turnover surge

Pre-tax profit up after Phoenix re-engaged on all former ISG jobs
4 days ago

£200m Viking onshore pipeline project approved

55km underground pipeline to be built from Immingham to Theddlethorpe
4 days ago

Plans in for Bristol Brabazon over-station office block

YTL Construction UK to build 8-storey office block
4 days ago

Mace confirmed for £200m London City office retrofit

Four upper floors to be added to 65 Gresham Street
4 days ago

Lindum profit jumps 28% as turnover nears £200m

507 staff shareholders share in strong year as pre-tax profit hits £10.4m
5 days ago

Universal to build theme park in Bedford

Work to start next year creating 20,000 construction jobs
5 days ago

Go-ahead for £400m Cambridge sewage treatment works

Major greenbelt project pivotal to 8,000-home North East Cambridge scheme
5 days ago

Erith pays down bid-rigging fine over two years early

Total employee ownership bonuses top £5.3m for nearly 450 staff
5 days ago

Network Rail property JV to deliver Cambridge North homes

Blockwork will deliver over 400 homes around local station
5 days ago

Construction worker dies on Essex site

Fatal accident at housing job run by Rose Builders
6 days ago

Pension fund charges hit profits at Wates

Bottom line also hit by closing out construction contracts
6 days ago

Muse submits £35m St Helens transport hub plan

Vinci lined up for project forming part of £100m town centre regeneration
5 days ago

Firms called for input on £108m Selsey coastal defence scheme

10-year construction plan to combat failing sea walls and eroding beaches
5 days ago

Contractor services