Align hits key milestone on HS2 Colne Valley viaduct

Aaron Morby 2 years ago
Share

HS2’s main works contractor Align JV has completed the first set of V-shaped bridge piers for what will be the UK’s longest railway bridge

The  V-piers are designed to support the viaduct deck over a series of lakes the Colne Valley Viaduct crosses between the end of the London tunnels and the start of the Chiltern tunnels.

Designed to bear the weight of the 80m wide arches over the lakes, the ‘v-piers’ are twice as large as simpler piers that carry the viaduct over land.

The ‘V piers’ will support a row of elegant arches whose design was inspired by the flight of a stone skimming over the surface of the water.

Cast in place using a series of giant moulds, each pier has a separate tower crane, with a temporary access bridge linking them with the main construction site. Cofferdams were used to hold back the water while the 60m deep foundations were built into the bed of the lakes.

Each pier weighs around 1,800 tonnes and took nine months to complete. To help the engineers master the complex shape of the pier, a mock-up was built off site before work began on the real piers.

The Colne Valley Viaduct – which is being built near Hillingdon – will carry high speed trains more than two miles (3.4km) across the Grand Union Canal, River Colne, local roads and a series of lakes

In total, 11 ‘v-piers’ will support the viaduct over water with a further 45 piers on land.

A 160m long bridge-building machine, known as a ‘launching girder’, will be used to lift the giant concrete deck segments that form the viaduct’s arches into position. Once each section is complete, the machine inches itself forward to build the next stage.

Originally built in 2004, the launching girder was first used during the construction of the Hong Kong East Tsing Yi Viaduct. The machine is named ‘Dominique’ in memory of Bouygues engineer Dominique Droniou who played a leading role in its design.

Deck segments will be placed alternately on each side, using a cantilever approach to balance the structure, as two half-arches are constructed simultaneously. Steel tensioning cables are then threaded through the segments to strengthen the bridge.

Align Project Director, Daniel Altier said:“I am delighted that by working as an integrated team with our supply chain partners, we have been able to erect nearly a third of the deck and complete the first V pier, just a year since Dominique starting operating.”

In the last year, it has installed over 300 out of 1,000 segments required to complete the viaduct deck, installing up to three pairs of segments each day.

To allow for the gentle curve of the viaduct, each of the one thousand segments that form the arches and deck are slightly different – and all are manufactured at a temporary factory set up close by, with direct access to the M25.

Aerial showing the extent of the 3.4km Colne Valley Viaduct once complete

The huge viaduct project is being led by HS2’s main works contractor Align JV – a team made up of Bouygues Travaux Publics, Sir Robert McAlpine and VolkerFitzpatrick working with key suppliers including VSL, Kilnbridge, Tarmac and KVJV.

 

Latest news

Deck falls off huge scissor lift at Winvic site

Two men seriously injured as platform plunges to the ground
9 hours ago

Bouygues seals deal for £119m Cardiff college campus

Construction to start in June on two new buildings
12 hours ago

Bid race starts for £15bn schools framework refresh

DfE throws framework open to more contractors
17 hours ago

Berkeley’s £600m Borough Triangle project approved

Controversial scheme features two towers of 38 and 44-storeys
1 day ago

London Mayor calls in blocked 600-bed student scheme

Refused 20-storey London PBSA block may still be built
17 hours ago

HG to build 500-bed London Stratford student scheme

Work will start later this year subject to gateway 2 safety approval
1 day ago

Arrest after pedestrian death on construction site

Tragedy during site preparation works for new Wigan car park
17 hours ago

British Steel threatens closure of Scunthorpe blast furnaces

Chinese owners say sectional steel and rail supplies will be maintained
1 day ago

Planning green light for Sheffield warehouse site

Existing factories to be demolished in new scheme for Rula Developments
18 hours ago

New rail property company to unlock land for 40,000 homes

First four sites released in Newcastle, Cambridge, Manchester, and Nottingham
2 days ago

Drainage specialist Subscan files administration notice

Specialist employing 131 people files court notice
2 days ago

Four win Network Rail £300m engineering design deal

Eastern region deal will include design for Northern Powerhouse Rail
2 days ago

Funding go-ahead for Banwell bypass after fresh cost hike

Galliford Try contract rises £14m to £64m after final design change
2 days ago

Graham wins Southport £75m Marine Lakes Centre

Firm replaces Kier which parted ways with backer Sefton Council
2 days ago

Chancellor unveils extra £2bn capital spend a year

Construction promised a defence dividend in military base and homes upgrade work
2 days ago

McLaren confirms subcontractor team on £135m warehouse job

Work starts on TN2 Gateway site in Kent.
3 days ago

Vistry profits slump after site costs reporting debacle

House builder launches internal whistle-blowing service in business culture review
3 days ago

Severfield chief to step down

Alan Dunsmore to leave structural steel group by end of June
3 days ago

Funding hurdle remains as Lower Thames Crossing gains consent

Government claims £9bn project may start in 2026 as private finance options explored
4 days ago

Mace wins £600m Euston Tower overhaul

1970s tower's foundations and core to be retained as floor plates extended
3 days ago

Summer start for main works on London green tower

Axa sanctions start at 50 Fenchurch Street 36-storey office block
3 days ago

Japan’s leading flats builder JVs with L&G for UK push

Partners plan to build over 1,000 rental homes in London
3 days ago

Wates submits plan for 1,000 homes Harrow council scheme

Former civic centre Poets' Corner site kicks off housing partnership
3 days ago

Morgan Sindall upgrades forecast for next 12 months

Overbury fit-out arm gets off to a flying start in 2025
4 days ago

Restructure underway at Henry Boot Construction

New management team restructures business after drop in turnover
4 days ago

Government pledges £2bn stop-gap funding for 18,000 homes

Funding avoids cliff-edge in social housing delivery before new grant programme agreed
4 days ago

Just two major new roads schemes to start this year

National Highways sets out one-year interim spending plan after RIS3 delay
4 days ago

Plans go in for £400m GRAHAM Manchester site

Demolition and enabling works underway with main construction set to start next year
4 days ago

Building safety levy rate set at up to £10,000 a home in London

Levy introduction pushed back a year to Autumn 2026 - list of new rates
4 days ago

BAM wins £100m revamp of Broadgate Tower in London

Front of tower 3-storey extension to use cross laminate time and re-used steel
5 days ago

Contractor services