Giant HS2 viaduct deck slide breaks records: Video

Grant Prior 3 months ago
Share

HS2 has released new timelapse footage showing engineers completing the heaviest and longest single-stage viaduct deck slide on the project so far.

The four-day operation – which was completed on Sunday – involved sliding the 4,500 tonne deck across a road and railway line near Wendover in Buckinghamshire.

Stretching for 345m, the Small Dean viaduct is one of 50 major viaducts on the HS2 project.

Its concrete and steel deck was assembled to its full length before the slide began with most of the precast concrete deck slabs installed in advance of the launch. This increased the weight of the slide but will save time during the later stages of the project.

The whole operation was the heaviest and longest slide of a signal-stage viaduct deck on the HS2 project so far. The A413 was reopened at around 8.30pm on Friday, nine hours ahead of schedule.

During the slide, special pads covered in PTFE – a Teflon-like material usually found on the surface of a non-stick frying pan – were used to minimise friction between the deck and the temporary steel bearings on top of each of the piers. A cable system was used to slide the deck forward at speeds of up to 10 metres per hour.

HS2 Ltd Project Manager, Jason Bicknell said: “Small Dean is the longest continuous deck slide on the project and an amazing engineering achievement. But it would not have been possible without the huge amount of preparatory work put in over the last few years and I’d like to thank everyone involved. Two years ago, we set a target to install the deck in summer 2025 and it’s great that we came in ahead of schedule.”

Before the slide could begin, the team spent four years preparing the site, diverting utilities, realigning the road, building the abutments and six piers that support the viaduct and assembling the deck.

With the deck now in position, engineers can begin the challenging job of lowering it by 60cm onto the permanent bearings which will support the full weight of the viaduct. The two-month long operation will see it carefully lowered by 20cm at a time, pier-by pier, until the whole deck settles into its final position.

The viaduct is one of only two places in the Chilterns where the HS2 route will be above ground level, with the underside of the viaduct just 6m above the road, supported by the huge Y-shaped piers.

Like the nearby Wendover Dean viaduct, Small Dean’s enormous deck is made from weathering steel, which naturally ages to a characteristically dark russet finish to echo the natural tones of the surrounding landscape.

Both viaducts have innovative ‘double composite’ structures, with layers of reinforced concrete on the top and bottom to create a much more structurally efficient box-like span which dramatically cuts the amount of embedded carbon in the design.

In a nod to the great railway bridges of the Victorian age, the side of the Small Dean beam features prominent deck stiffeners which help to manage the structural forces while allowing for a more structurally efficient span.

The viaduct is being delivered by HS2 Ltd’s main works contractor, EKFB – a team made up of Eiffage, Kier, Ferrovial Construction and BAM Nuttall – working with their design partner, ASC (a joint venture between Arcadis Setec and COWI). They worked closely with a team from Network Rail to plan and deliver work close to the railway.

Martin Gamble, EKFB’s Senior Project Manager said: “The team at Small Dean Viaduct has worked tirelessly over a number of years to prepare for this momentous event. Through careful planning and by implementing time-saving measures, we’ve accelerated the bridge and support construction, bringing the launch date forward.

“The complexity of the interfaces with the road and railway have provided a real challenge which, with the assistance of Network Rail and Buckinghamshire Council, we have risen to and overcome, while keeping disruption to the surrounding area to a minimum.”

Latest news

Bowmer & Kirkland boosts margins as profits surge to £69m

Revenue nudges up towards £1.3bn in year of expansion
7 minutes ago

Offshore construction starts on £4bn windfarm

Foundations for first of 95 turbines installed: Watch video
16 minutes ago

AECOM buys civils consultant Allen Gordon

Global giant acquires Scottish water and energy specialist
44 minutes ago

Plans in for £1bn Northern Gateway site in Manchester

Plan for 500-acre manufacturing and logistic park advance
58 minutes ago

RED wins £31m London Shoreditch student digs job

Two extra floors will be added to Willen House scheme
16 minutes ago

Deconstruct handed £12m Grenfell demolition

Firm maintaining building awarded job without bid race to speed process
2 minutes ago

Sizewell site workers get made to measure PPE

Bespoke fitting service on offer at new Bryson branch
13 minutes ago

Comment: Gateway is acting like a barricade

Contractors left banging their heads on an (unbuilt) brick wall
3 days ago

Final phase of £1.5bn Elephant and Castle revamp hits planning

Get Living submits revised plan for 500 homes and 450-bed student block
4 days ago

Ealing backs final phase of £1.3bn estate rebuild

Friary Park estate rebuild in Acton reaches end stage
3 days ago

Green light for scaled-down Nottingham student tower

Glasshouse Street scheme will deliver 247 student rooms
3 days ago

Aston Villa to revamp North Stand

Club to reuse existing structure rather than complete rebuild
4 days ago

Mace signs ex-ISG director to lead Euro health and tech push

Gary Sweeney to head up healthcare and life sciences consultancy arm
3 days ago

Sir Robert McAlpine claws way back into profit

Firm says return to profit and strong cash balance validates new strategy
4 days ago

Severfield to cut staff by 6% amid pricing pressure

Steelwork contractor warns of extended tighter pricing due to project delays
4 days ago

JRL completes sale of 50% stake to Malaysian giant IJM

Deal boosts balance sheet and kicks starts growth plan
4 days ago

Green light for £100m Liverpool Baltic station build

Enabling highway works to start in the autumn
5 days ago

First live tests for flying construction robots

Drones can lay construction materials at height on site
4 days ago

Three firms land £170m Gentoo Sunderland housing deal

PHS Solutions, Esh and RE:GEN to deliver 10-year home upgrade plan
5 days ago

Gateway gridlock hits build-to-rent delivery as starts nosedive

Build to rent starts plunge 18% in the capital
5 days ago

Call to shift Gateway 2 checks to end building bottleneck

"The current system isn't working but we all want to see safe buildings"
5 days ago

GBN launches £600m bid race for SMR engineer roles

Owner engineers to provide technical and assurance services
5 days ago

Wates hires ex-Homes England chief to head public sector push

Robert Stone to spearhead its public sector and national frameworks strategy
5 days ago

Acheson Construction collapse costs suppliers £8.5m

One frustrated creditor seized a telehandler after contractor went into administration
6 days ago

Dominus wins go-ahead for 173-bed Glasgow scheme

Old Wynd Street job expected to cost around £25m to build
6 days ago

Safety Regulator misses deadline to clear Gateway 2 backlog

Investors pulling out of funding high rise buildings
6 days ago

CITB still sitting on £95m cash pile

Staff numbers jump from 666 to 763 as training body wage bill soars
6 days ago

£500m road surfacing framework market call

NEPO goes out to consultation on north east regional highways deal
6 days ago

Two share £220m Scottish rail repairs and minor works deal

AmcoGiffen and CPMS win civils and building repair deals
6 days ago

Builder wanted for £60m London leisure and flats job

Tower Hamlets aims to replace St George’s Leisure Centre in Shadwell
6 days ago

Contractor services